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Cutter MR11 Housing  
Cutter MR11 Housing

  • Description
  • Parts List
  • Led Kits for Housing
  • Assembly Instructions
  • Reviews

The Cutter MR11 V2 housing is a great addition to the Cutter Buck and Boost led kits. It is designed to support the 35mm generic optic either single or triple.

Designed from lightweight alloy and powder coated in black, this elegant heatsink will provide you with a platform of upgradeability and a blistering light source.

The unit comes complete with press fit front cover with perspex cover for your optic and O ring for IP66 protection in all kinds of weather.

The front cover is firmed locked with the addition of a grub screw. Inside the front cover there is 19mm of depth to a flat base where you can thermally adhere your metal core PCB either via Arctic Silver or a screw and thermal compound. We now offer a thermal tape as a alternate to compound.

The rear cover is also press fit and will house your driver and includes a built in membrane switch for on the fly control. The cable exit/entry is via a cable gland, again for a high level of waterproofing and the kit includes a metre of 4 core cable

 

 

 

Fully assembled: Barrel Length 75mm( including Cable Gland 90mm, Including Cable Gland and with base mounting bracket 95mm

OD of the front(light end): 40mm

OD of the back(driver end): 40mm

Weight: without leds, optic and driver 95 Grams(3.35 oz) with leds, optic and driver  120 Grams(4.25 oz)

The unit also includes all necessary cable, Slide on base with 3M dual Lock material for mounting.

Optional extras include:

    * Universal Mount( New Improved Mount)

    * Connector set and shrink wrap

Dimensions of PCB and optics

Selection Guide for Led Kits for Cutter Housing

Suitable Drivers

Optics

Led Kits to suit

Links to user Data

Application Data

Cutter Housing with Cree MCE

HIPCC

CC5W-700/350/80

 Fraen Reflector

EVA Optics

 MCE Kit

Must be used with Fraen Reflector

 

 

Cutter Housing with Cree XPE

CC5W-700/350/80

 Khatod Quad

Cutter Boost

Cutter Buck

 

 

Cutter Housing with Cree XRE

 CC5W-700/350/80

Cutter-3N Cutter-3M Cutter-4N Cutter-4M

Cutter Boost

Cutter Buck

 

 

 

 

Assembly Instructions

You should  find enclosed these following parts

  • Black alloy barrel

  • Front Acetyl end cap

  • Front acrylic plate

  • 32mm o-ring

  • 35mm o-ring

  • 2x 4mm SS grubs screws

  • Rear Acetyl switch cap with membrane switch & cable gland

  • 1.3M twin core .5mm black cable

  • 1x piece of thermally conductive insulating tape

  • Selection of heat shrink

  • Selection of hookup wire

Other available options

  • Standard polycarb helmet mount with 3M Dual Lock

  • Tilting alloy mount for helmet or handle bars (With bar mount)

  • Bar mount

  • Connector set by Molex

 

Opto/electronic options

  • LED array. Triple or quad array or single Cree MCE.

  • Optics to suit LEDs above

  • Driver board

 

Recommended instruction order

  • LED thermal tape mounting, trimming tape & drilling 
    through holes for the hookup wire
  • Inserting LED module into the alloy barrel.
  • Wiring of LEDs, connecting the switch, & connecting the bFlex driver.
  • Connecting the battery cable.
  • Fitting o-ring, front acrylic plate, optic & cap.
  • Inserting the tilting alloy adaptor or polycarb bracket.
  • Fitting the connectors.
  • Testing.

Tools required

  • Soldering iron

  • Hot air gun

  • Long nose pliers

  • Scissors

  • Side cutters

  • 3 & 2.5mm Allen keys

Caution

Care must be taken when assembling this kit.
LEDs are known for their long life but they are a susceptible to damage like any other opto-electronic device. 

  • Do not apply pressure, twist or burn the primary optic on the LED. 

  • Take care when placing the secondary optic. Do not force it on if the LED is not correctly aligned in the barrel. Better to remove & start again.

  • Use some heat on the front cap if you intend to remove it for swapping out the secondary optic.

  • Always use a LED driver. Do not subject LEDs to direct battery voltage.

Take care with the control/driver board. 

  • Do not compress or pinch the hookup cable that may  cause damage i.e. shorts. 

  • Make sure all solder joints are tidy with no solder burrs or sharp wire ends. Redo suspect joints.

  • Take precautions with the driver board as you would with any other electronic board i.e. static protection.

     

 

Place your LED array onto the thermal tape.
Make sure the placement is free of air bubbles & kinks. 
Press firmly down to ensure good bonding. 
Do not press on the LED primary optic. Only press on the backing
board.

 

If you have a quad board you may have to drill a 3mm hole in the middle. Watch for the small tracks linking the LEDs. Do not damage them.

Cut around the array with scissors. Make the edges 
clean of any burrs. This will ensure that the array fits snuggly into the 
housing.
 
Use a drill or similar to make the holes for the hookup wire before 
you peel of the tape. This will minimise picking up of any foreign 
material. 

 

 

 
Check the alloy barrel to make sure that the surface is clean.
Do not allow dust or dirt the adhere to the thermal tape.
You should practice inserting this LED module into the 
housing before removing the backing of the thermal tape.

Peel off the backing to expose the tape. Place the optic into position
making sure you do not allow the array to drop off.
You can place the LED module into the barrel but it must fit 
correctly in the centre.
 
Alternatively, you can use a pair of long nose pliers to drop the 
module gently in to the centre. Do not yet press firmly in place in case 
it needs removed due to misplacement.
If you need to remove the LED module, you can use a pencil or similar
& push out from the rear of the barrel. This is quite easy to do if you have not pressed the array hard in. The adhesive is relatively forgiving.
 
If the LED module is seated correctly you can place the optic 
on to test the fit. If you are happy with this fit, then press firmly down on
the LED board. Do not press on the LED primary optic.
Place & solder the red & black hookup wire, inserting from the front.
Make sure you pre-tin the wire before you fold over & solder. 
Be careful not to touch the LED primary optics with your soldering iron.

 

If using the quad board make the hookup wire connections as shown on the far right.

Quad LED placement only.

Apply heat shrink onto the quad board wires as shown.

Route the two wires through the hole & out the rear of the barrel.

Keep this tidy to ensure the optic fits correctly.

Place the included heat shrink over the hookup wires by inserting from the rear of the barrel. This is to minimise any chaffing of the wire inside the barrel.

Apply heat to shrink.

 

 

 
Connect the switch making a tidy join & cover 
with provided small heat shrink. Keep the hookup wire lengths 
around 30-40mm long. Cover (if required) the driver board you 
have selected with the large heat shrink. You may have to 
mount or leave uncovered the driver board. bFlex boards are 
to be covered as these boards do not require any thermal 
bonding to the alloy barrel.
Connect the battery cable to the driver. The brown wire 
should be used as positive +. The blue wire should be 
used as negative
-. Cover the tidy joins with provided heat shrink.

Make the wire lengths short around 30-35mm.
Pull back into the cable gland the tidy join you made so most of the join is actually inside the plastic gland. The less cable or wire in the rear housing the better. But leave enough outer sheath of black cable for the gland to tighten up

Now you need to route the wires in a tidy fashion within the rear 
housing. Place the driver board (Based on a bFlex but your board may differ) with the coil to the top which will allow plenty of room for the cable gland to intrude at the bottom. Route the switch wires around the top. 

Check your work carefully, you do not want a short here!

Make sure the switch flexible track is not kinked or ripped.
Tighten with your fingers the outer cable locking gland.

 
Cutter MR11 Housing 
1 Product Reviews - Average rating 5 / 5 (Show All)

Click to review this product

Cutter MR11 Housing5 Great kit for those that want superior lumens

TourBiker - 25th October 2009

I bought one of the Original versions
Tripe Cree Q5 w/narrow optics.
When Touring, sometimes it's necessary to start very early, or ride into the nite to find campgrounds or avoid winds.
this light is a bit of overkill. It could easily be used for night-time downhill runs. I run it at half it's rated output, and still get cars that flash their brights at me.
Well made housing, great looks,
beefy electronics. this setup puts out like the 600.00 ultra setups.
without beating up the bank account.
You get to say you finished it up just the way you wanted it.


Click to review this product

Price: 99.95 (109.95 Inc. Tax)
90.47 USD 70.67 EUR 58.74 GBP

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12th April 2010 — Cree, Inc. (Nasdaq: CREE), a market leader in LED lighting, announces a breakthrough new lighting-class LED platform, the XLamp® XM LED. This new single chip LED delivers record-breaking efficacy of 160 lumens per watt at 350 mA. The LED also delivers 750 lumens at 2 A, which is equivalent to the light output of a 60 W incandescent light bulb at less than 7 watts.

“This new platform continues Cree’s well-established record of turning R&D innovations into products,” said Chuck Swoboda, Cree chairman and CEO. “We continue to set the pace for LED performance, establishing new benchmarks that make you wonder why anyone would consider last-century’s energy-wasting technology.”

A cool white XM LED driven at 350 mA can produce 160 lumens at 160 lumens per watt. The new platform has a larger footprint than Cree’s XP family and also offers the unique combination of very high efficacy at very high drive currents. At 2 A, an XM LED produces 750 lumens at 110 lumens per watt. The thermal resistance of the XM platform is 2 degrees C per watt— an industry-leading technology breakthrough and a 350 percent improvement over Cree’s flagship XLamp XP-E LED.

Samples of the XLamp XM LEDs are available for order with standard lead times and commercial availability is targeted for Fall 2010.

 

30th Sept 2009 - Cree Raises the Bar for Lighting-Class LEDs with Commercial Availability of the XLamp XP-G LED

Single LED Delivers Up to 367 Lumens at 111 Lumens per Watt

DURHAM, N.C., SEPTEMBER 30, 2009 — Cree, Inc. (Nasdaq: CREE), a market leader in LED lighting, announces the commercial availability of the XLamp® XP-G LED, the industry’s brightest and most efficient lighting-class LED. The XP-G LED can produce up to 367 lumens when driven at 1A, at a typical efficacy of 111 lumens per watt; making it 46 percent brighter and 64 percent more efficient than the highest-performance XR-E LED, with an 80 percent smaller footprint.

Cree XLamp XP-G LED“Cree’s XLamp XP-G cool white LEDs set a new standard for LED performance,” said David Chow, president, 4Sevens, LLC. “For our flashlights, the XLamp XP-G LED was a clear choice because of its high lumen output, unmatched efficacy and compact package size.”

This level of performance can potentially reduce the required number of LEDs, as well as the size and cost of LED fixtures. High efficacy at lower current (up to 132 lm/W typical at 350 mA) can lower the total power requirement for a portable or solar lighting application, which can reduce the amount of solar cells or batteries needed.

“This establishes a new level of performance for LEDs,” said Paul Thieken, Cree director of marketing, LED components. “We now deliver lighting-class efficacy at 1A drive current. In addition, we have begun offering limited samples of an S2 flux bin, providing up to 400 lumens at 1A. We target availability of XP-G neutral and warm white LED samples by end of calendar 2009.”

XP-G LEDs extend the leadership of Cree’s lighting-class LED family, giving lighting designers a wide range of price and performance options that all share a common package footprint. The cool white XP-G LED is available now with order codes up to 139 lumens minimum at 350 mA and ANSI-compliant cool white bins (5000K – 8300K CCT) through the Cree distribution network

8th May 2009 - Cree Announces Industry’s Brightest and Highest-Efficiency Lighting-Class LED

Cree to Demonstrate XLamp® XP-G LED, Features 132 Lumens per Watt Efficacy, at LIGHTFAIR International

Cree, Inc. (Nasdaq: CREE), a market leader in LED lighting, announces it is demonstrating the newest addition to its lighting-class XLamp® LED family—the XLamp XP-G LED—at LIGHTFAIR International in New York, May 5-7, 2009.

The cool white XLamp XP-G provides 139 lumens and 132 lumens per Watt at 350 mA. Driven at 1 A, the XP-G produces 345 lumens, which is 37 percent brighter and 53 percent more efficient than the brightest XR-E LED. The XP-G LED has the highest lumen density of any available lighting-class LED, and it is based on the XLamp XP family package.

“The XLamp XP-G again raises the level of performance available from our XLamp LED family,” said Paul Thieken, Cree, marketing director, LED components. “This product is designed for customers requiring the highest levels of brightness and efficacy.”

4th May 2009 - Cree Announces Industry’s First Red-Green-Blue-White Multichip LED and XLamp® Color LED Performance Breakthrough

Cree, Inc. (Nasdaq: CREE), a market leader in LED lighting, is expanding its high-power color LED product offerings. Cree is unveiling the industry’s first multichip MC-E LED with red, green, blue and white chips—all in a single package. It is also pairing new LED chip innovations with its industry-leading XLamp® XP-E package to deliver the highest performance family of discrete, high-power color LEDs available.

Cree XLamp MC-E Color LEDThe XLamp MC-E color is a unique package design, combining white, red, green and blue LED chips in a single component. The first of its kind in the industry, this compact component provides design flexibility for color-changing LED applications that require high flux from a small lighting source, such as entertainment and architectural lighting.

Cree XLamp XP-E Color LEDWith the industry’s highest performance, the XLamp XP-E color LEDs provide up to 22 percent more flux than the existing XLamp XR color portfolio, with an 80 percent smaller footprint. The XP color portfolio is available in flux bins, at 350 mA, up to:

* Royal Blue: 500 mW
* Blue: 39.8 lumens
* Green: 107 lumens
* Amber: 56.8 lumens
* Red: 56.8 lumens

Compared to the current XLamp XR color LEDs, space between the LED die can be reduced by 75 percent with the new XLamp XP-E color LEDs and 94 percent with the new XLamp MC-E color LED. This reduction in spacing can allow better color mixing and shadow reduction for color-based applications, including decorative, architectural and entertainment lighting. Cree is sampling the MC-E and XP-E color LEDs, with production quantities targeted for Q3 calendar 2009.

“We have leveraged the LED chip and packaging innovations developed for our lighting-class white LEDs to deliver real performance gains in high-power color LED applications,” said Paul Thieken, Cree marketing director, LED components. “The combination of technology innovation and package flexibility gives designers working with Cree’s color LEDs increased brightness, flexibility and control.”

Learn more about these products at www.cree.com/products/xlamp_new_colors.asp.

27th May 2008 -

Cree Demonstrates New XLamp MC-E LED Extends Lighting-Class XLamp LED Performance with Multi-Chip Package

DURHAM, N.C., MAY 27, 2008 — Cree, Inc. (Nasdaq: CREE), a market leader in LED lighting, announces that it is demonstrating the newest addition to its industry-leading XLamp® LED family—the XLamp MC-E LED—at LIGHTFAIR International in Las Vegas, N.V., May 28-30, 2008.

The multi-chip XLamp MC-E being demonstrated retains the same 7mm x 9mm footprint as Cree’s existing XLamp XR family LEDs while providing four times the light output of the existing XR-E, the highest lumen output for a package of this size. This powerful combination is designed to enable new applications and reductions in overall system cost compared to other LED packages. At 9.8W, the XLamp MC-E LED being demonstrated provides up to 790 lumens at 6000K and up to 605 lumens at 3000K.

The XLamp MC-E LED is being demonstrated in both cool and warm white at Cree’s LIGHTFAIR International Booth #2635. Visitors to LIGHTFAIR can also see the XLamp MC-E LED applied in indoor and outdoor luminaire demonstrations at the following booths:

8th May 2008 - Cree Expands XLamp® XR-C LED Family to Include Full Range of High-Performance Colors

DURHAM, N.C., MAY 8, 2008 — Cree, Inc, a market leader in LED lighting, has expanded its family of XLamp® XR-C high-power LEDs to include Royal Blue, Blue, Green, Amber, Red-Orange and Red. These LEDs are available in production quantities.

Standard flux order codes at 350 mA are available up to:

* 350 mW in Royal Blue,
* 23.5 lm in Blue,
* 67.2 lm in Green,
* 51.7 lm in Amber, Red-Orange and Red.

The XR-C color LEDs feature the same isolated thermal path, low thermal resistance and high reliability as the white LEDs in the XR-C family. They also offer a smooth upgrade path for customers looking to use the same footprint as the XR products.

“We are extending our industry-leading XLamp LED portfolio with new, higher-performance, lower-price options in the XR family form factor,” said Paul Thieken, Cree director of marketing for lighting LEDs. “Cree enables design flexibility for color LED applications with consistent drive currents and footprints throughout the XLamp XR-C and XR-E LED families.”

1st March 2008 -

With increased emphasis on energy efficiency, developers are being asked to go a step further in planning future subdivisions. In planning the Morning View subdivision in the NSW town of Quirindi the developer; Independent Group Australia investigated an environmentally friendly option of solar street lighting for their estate. With the blessing of Liverpool Plains Shire Council IGA contacted Weidemuller NSW to design and manufacture custom LED luminaires which would operate as stand alone units powered by solar panels on specially designed Vicpole poles. The result is the first P5 rated LED stand alone street lights using the Cree XR-E Power LEDs, to be used in a residential subdivision in Australia – quite an achievement. Apart from zero carbon emissions, it’s said the LED’s have a life expectancy of 50,000 hours and the solar panels are self cleaning. From all reports, the poles and lights which were installed in July 2007, are “working perfectly”.

10th September 2007 - Cree, Inc. (Nasdaq: CREE), a leader in LED lighting components, today announced it has demonstrated light output of more than 1,000 lumens – an amount equivalent to the output level of a standard household light bulb – from a single R&D LED. Cree’s achievement demonstrates continued leadership in the development of LEDs that can make traditional light bulbs obsolete.

A single-die LED, driven at four amps, produced 1,050 lumens in cool white and 760 lumens in a warm-white version. Efficacy of the cool-white LED was 72 lumens per watt and 52 lumens per watt from the warm-white device. Both LED versions operated at substantially higher efficacy levels than those of today’s conventional light bulbs. Historically, Cree’s R&D demonstrations generally have been commercialized within 12 to 24 months.

1st September 2007 - Cutter Electronics are delighted to have been appointed the Australian and New Zealand distributor for Marquardt. Marquardt are a global manufacturer of Automotive, Appliance, Power tool Switches and keymodules. They are a leading manufacturer of Appliance Control Sensor systems as well as custom keyless entry systems in Automotive applications.

23rd June 2007 - Cree Announces Breakthrough 100-Lumen XLamp LEDs Available in Volume Quantities

DURHAM, NC, JUNE 27, 2007 — Cree, Inc. (Nasdaq: CREE), a market leader in LED solid-state lighting components, today announced commercial availability of XLamp® LEDs with minimum luminous flux of 100 lumens at 350 mA. XLamp LEDs are the first LEDs to be available in volume with this level of performance. This advance sets a new standard in lighting-class LED brightness and efficiency.

XLamp LEDs have now achieved a 100% improvement in performance over the past 17 months. They can deliver either 25% greater brightness with improved efficacy, or they can deliver up to 55% greater brightness at the same efficacy when compared to the previous generation of XLamp LEDs. Moreover, the new XLamp LEDs retain the same footprint as previous XLamp LEDs, thereby protecting customers’ design investments.

"Cree is to be congratulated on surpassing the 100-lumen level in its commercial white LED products," said Robert Steele, director of the optoelectronics practice at market research firm Strategies Unlimited. "The availability of such high-performance devices should certainly accelerate the conversion of the lighting market to solid-state sources."

“This is an announcement of volume availability, not an R&D result or availability of a few parts,” stated Norbert Hiller, Cree vice president and general manager for lighting LEDs. “These LEDs can enable lighting manufactures to create fixtures using fewer LEDs than before, thereby lowering initial product cost and reducing energy consumption.”

 

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